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Inspect a Forklift
There are more than 10,000 workplace injuries connected to fork lifts occur each year, based on HRSDC and OSHA report. Many of these accidents are caused by operator error. Lack of proper equipment check and maintenance causes numerous others. Forklift maintenance and operation is not only the cause of personal injuries, but also of property damage. Forklifts could damage building structures, overhead pipes and sprinklers, and other equipment when incorrectly operated. The following daily inspections must be performed so as to lessen the chance of forklift mishaps.
Turn off the engine before inspecting various fluid levels: fuel, engine oil, brake fluid, hydraulic oil and coolant. The tires must be checked for signs of wear and tear. Check the tire air pressure. Check the forks' condition. The load backrest must be firmly attached. Do a visual inspection of the top-clip retaining heel and pin. Afterward perform an inspection of the mast chains, hydraulic hoses, stops and cables. Make sure that both the overhead and finger guards are attached firmly.
LP forklifts have propane tanks that need to be inspected for indications of rust, corrosion or damage. Test the battery's charge and electrolyte levels. All belts must be inspected for wear. Check to make sure the owner's manual is stored on-board the forklift inside a storage compartment. Check the seat belt to make certain the latches are secure. Check the hood latch to ensure it is functioning as it should.
To make sure there are no unusual engine sounds, start the engine up and listen for any irregularities. If there are, investigate immediately. Check the steering controls and the accelerator. The service brake and the parking break should be functioning correctly.
To guarantee proper functioning in both reverse and forward, the tilt control and drive control must be checked. The functioning of the hoist, the lowering control and attachment control needs periodic checking. Test the lights and horn. Afterward check the defroster, wipers and heater to make sure they are functioning smoothly. Inspect each and every gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Regular forklift maintenance includes checking tires and replacing worn or damaged tires. Various kinds of forklifts are intended to be utilized with particular kinds of tires: polyurethane, solid or pneumatic. Tire kinds differ depending on factors such as ground surfaces, duration and frequency of use and load weight. To change a forklift tire you would need the following tools: forklift jack, tire press and replacement tires. Replacing your forklift tires periodically is necessary to help prolong the life of the machinery.
Instructions
1 Methodically inspect the tires for signs of wear and damage. Make sure that the kind of tire on the forklift is the right type. If the wear on the tire is over 40%, the tire should be replaced.
2 You should buy replacement or spare tires.
3 Position the jack underneath the tire and lift the forklift to a height which allows you to remove the tire easily.
4 To separate the rim from the tire, utilize the tire press and remove the old tire. Replace the tire with the new one and secure tightly. Lower the forklift, then move the jack to the next tire and do the same thing with the other damaged tire.
5 A damaged tire can be fixed on site by a local repair company. If this is your first call, the repair company can provide a free estimate. If the tires are really large, you will require a stationary tire press. In that case, you will need to take out the tire and bring it to a repair shop.
