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Batteries meant for forklifts are sold in terms of amp-hour capacity, connector location, physical size and voltage. The lift truck nameplate would state the right amp-hour capacity, lift truck voltage, and lowest battery weight. The lift truck Operating Manual would even have the correct battery information meant for the lift truck.
There are two base kinds of electric forklift batteries: Flooded or Sealed. The "maintenance free" sealed battery or VRLA does not require any added water. Sealed batteries on the other hand utilize a chemical reaction in order to maintain correct fluid level throughout the life of the battery. A flooded battery requires water to be added regularly to ensure the right electrolyte level inside the battery.
Nearly all lift trucks could accommodate many various sizes of battery. If choosing the battery, it must be chosen to be able to fit within the size of the battery compartment. Nearly all battery providers could supply a battery listing of appropriate sizes which are recommended for your particular forklift.
With an electric forklift, the battery is used as the truck counterweight and the forklift capacity is based on the battery being a specific least weight. Abide by the information specified on the forklift nameplate so as to guarantee you are utilizing a battery which meets least weight specified.
Battery chargers should be exactly matched to the specific battery which is being charged. It is vital to be able to ensure the charger has sufficient amp-hour capacity in order to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity has to be with ten percent of the amp-hour capacity of the battery to be able to guarantee the most efficient charging. Before commencing the charging cycle, be sure the battery is first connected to the charger. Always verify the battery information such as the amp-hour capacity, the battery weight and voltage with the information provided on the battery nameplate.
Always make sure while charging a battery that the exact type of charger is being used. Nearly all newer charging devices could be utilized to be able to safely charge all kinds of batteries and would be labeled to acknowledge all batteries. Using an older charger, for instance to be able to charge only flooded batteries can be dangerous if used for sealed batteries and damage to both charger and battery will take place. It is a good habit to first consult the instruction plate on the charger in order to be positive it can accept the kind of battery you wish to charge.
Whenever dealing with flooded batteries, it is best to only add the necessary water when the battery has been charged. This habit would stop the spattering of electrolyte out of the battery when it is being charged.
Several information designed for improving the life of a battery consist of: always keep the battery unsoiled regardless of type and for flooded batteries specifically, keep their fluid levels renewed. Another common rule is to charge the battery and let it rest for an 8 hour period prior to using. Use an "equalizing" charge every 5th charge so as to keep all of the cells topped up at the same voltage. Do not discharge the battery below eighty percent of battery amp-hour capacity prior to recharging.
Electric lift trucks can be equipped along with various equipments that monitor battery levels. There are sophisticated "Battery Discharge Indicators" that will disable the lifting circuit and sound an alarm so as to notify once the battery has been discharged to a present level. There are more simple gas gauge meters offered also. Using these monitoring gadgets will help avoid battery and truck damage from severely discharging the battery through use.