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In due course, forklift components will wear and need to be replaced. Purchasing brand new parts can become a costly venture so one more idea is to acquire used forklift parts. This could save much cash eventually. It is a good idea to purchase used lift truck parts which have been remanufactured. These parts will ensure that you are getting components that would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Remanufacturing broken and worn out components is a cheaper method in general as opposed to rebuilding. With rebuilding components, only the components which are broken or worn out get replaced, which means that other wearable components may break down soon after acquisition.
Remanufacturing however offers the best guarantee for used components. Remanufactured parts are taken apart and cleaned and then all wearable pieces are replaced. All wearable parts are replaced regardless of age or wear which is another reason why reproduced parts generally work so much better. Whichever component within the part is brand new and this provides far longer life to the used part. Based on the lift truck parts which are being redone, the cleaning process and the complete remanufacturing process will vary.
Testing and Replacing Components
After complete disassembly, the engines are oven cleaned. Several parts of the engine like pistons, spark plugs, rings, valve springs, filters, and valves could be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are disassembled, oven cleaned and pressure washed. A complete examination is done to check for any cracks. Bearings, bushings and seals are all replaced. Normally, the replacement components utilized on transmission parts meet OEM specifications.
Wearable components
A few forklift parts like the water pump, torque converters, the alternator, the starter and steer axles could be quite serviceable after worn components are replaced. The electronic control in the electric forklift is maintained by the control card. This card could likewise be reproduced with replacing all aged and worn out components. Unlike different lift truck components the control card could only have the worn and aged components replaced.
OEM Specs
Components which are remanufactured have to be thoroughly checked upon reassembly to guarantee they are in good condition prior to being sold. When obtaining these components, it is a good idea to make certain that they have undergone all of the proper testing and inspections. On certain bigger parts like for instance engines, transmissions and steer axles, OEM specification replacement components must be used.
The dealer of used lift trucks and components can ensure that the reproduced parts have met OEM specifications and that these parts meet industry standards. Many details go into remanufacturing used parts. This attention to detail offers more serviceability out of remanufactured parts opposed to the parts that were merely rebuilt.
